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This lecture was presented at the 3D Digital Documentation Summit held July 10-12, 2012 at the Presidio, San Francisco, CA The Patternmaker’s Art: Innovation within a Timeless Tradition With a few exceptions, architectural metal castings are made using hollow cavity sand and clay molds. The molds are made by compacting the sand around patterns which look like the casting being made.
The molds are negatives and the patterns are positives. All foundrymen know the importance of a pattern, because the casting can never be better than the pattern being used to produce it. It is the beginning of the process. Patterns are the transformation of ideas into reality.
Consequently, the pattern shop is usually a popular place, staffed with highly skilled craftsmen who have intricate knowledge of materials and the machinery necessary for precision patternmaking. The Civil War created a period of substantial growth in the iron foundry industry. At the conclusion of the war, many of these foundries moved into architectural castings offering a wide variety of products for the home, garden and commercial buildings. Autodesk autocad 2007 full crack. This period, known as the golden era for Victorian cast iron architecture, and the resilience of cast iron itself, is the reason so many examples remain to this day. Klyuch aktivacii dlya movavi video editor windows 7. Many foundries used catalogs, or pattern books, to make sales. Patterns would often begin as sketches or renderings. These drawings would be carved in wood by hand to create master patterns.
The master patterns were usually used only once to cast working patterns in iron. The working patterns were hand-tooled in the sand molds by skilled molders who, in many cases, poured their own molds with molten iron. In later years, as labor rates increased, metal matchplates were developed to speed the molding process. In the 80’s the used of plastics for patternmaking became more predominant. The urethane based plastics were a lighter and less expensive option than metal matchplates.